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Pascal Diller

Head of Mechanical Engineering

Innovation at Heesemann means systems thinking

At Heesemann, innovation is not created in isolation.
It is an integral part of the machine architecture.

Under the direction of Pascal Diller, machine concepts are being developed that combine mechanics, sensors and automation to form an intelligent overall system.

The goal is not maximum complexity.
The aim is maximum process reliability.‍

Initial situation in modern manufacturing environments

Today, modern grinding processes must:

handle high cycle rates

deliver reproducible surface quality

Minimize set-up times

Reduce downtimes

Documenting process data

Minimize operator influence

These requirements call for intelligent, adaptive systems.

The Heesemann Approach: Three Principles of Systemic Innovation

Our automation strategy is based on three core principles:

modularity

Adaptive control systems

Intelligent sensors

Know-how ensures quality.

Modular machine concepts

New machine platforms enable flexible adaptation to a wide range of production requirements.

Technological features:

Extensible aggregate structure

Flexible configuration of grinding stations

Scalable control architecture

Integration into existing production lines

Retrofitability of selected functions

This is how solutions are created:

from the single machine

up to a fully automated production unit

Scalable control architecture

Modularity creates investment security — today and in the future.

Know-how ensures quality.

Automation & sensors — precision through data

Reproducible quality is not created by chance.
It is created through intelligent process monitoring.
‍
Heesemann integrates modern sensors directly into the machine architecture.

Technological components:

Intelligent workpiece recognition

Automatic material thickness measurement

Sensor-based aggregate control

Permanent process monitoring

Adaptive parameter adjustment

The result:

constant surface quality

reduced scrap rate

minimized operator influence

Real-time optimization through digital control

Digital control systems continuously analyze process parameters and adjust them automatically.

Features:

Automatic pressure adjustment

Dynamic belt speed

Energy-efficient control systems

Process data analysis

Minimize material consumption

Downtimes are reduced.
Plant availability is increasing.
Efficiency is improving sustainably.

Real-time optimization through digital control

Digital control systems continuously analyze process parameters and adjust them automatically.

Features:

Automatic pressure adjustment

Dynamic belt speed

Energy-efficient control systems

Process data analysis

Minimize material consumption

Downtimes are reduced.
Plant availability is increasing.
Efficiency is improving sustainably.

Measurable added value for customers

Innovation is only relevant if it creates economic benefits.

Specific benefits:

Higher plant availability

Consistent surface quality

Lower material consumption

Reduced personnel costs

Faster payback

Predictable production safety

Automation is not an end in itself.
It is an economic factor.

Future security through updatable systems

Industry 4.0 is not a buzzword.
It is a living reality.

Heesemann develops machines that:

Stay updateable

are digitally networkable

Can be analyzed remotely

are expandable on the software side

Remain optimizable in the long term

This creates systems that not only work efficiently today — but also remain technologically relevant in the future.

The role of Pascal Diller

As Head of Engineering, Pascal Diller is responsible for the technical and disciplinary management of the engineering team.

His focus is on:

Modular system architecture

Structured development processes

Innovation projects in the area of automation

Market launch of new machine concepts

Implementation of international industry standards

Technological development at Heesemann is not accidental — but strategically planned.

Automation FAQs

Can existing Heesemann machines be automated?

In many cases, yes — through targeted upgrades or control expansions.

How does automation affect operators?

Manual intervention is reduced and process stability increases.

Is the technology future-proof in the long term?

Yes The modular architecture enables extensions, updates and integration of new technologies.

Analyze potentials now

Would you like to find out how automation can make your grinding processes more efficient and safer?
Our engineering team is happy to analyse your individual production situation.

Get in touch